info@primehydrosystems.com

HOW WE WORK

Clear Process for Predictable Machine Development
We align requirements early, define interfaces upfront, and validate decisions fast — so your project moves forward with confidence and fewer iterations.

What You'll Get

  • Clear technical scope

    One aligned spec instead of conflicting opinions.

  • Predictable timeline & cost

    Milestones, deliverables, and risk control.

  • Engineering-grade documentation

    Schematics, BOMs, drawings, software logic.

  • Support through commissioning

    From design to testing and field tuning.

Who this is for

  • OEMs and machine builders

  • Mobile machinery & industrial automation teams

  • R&D teams building prototypes / pilots

  • Companies modernizing legacy equipment

Process

Intro call (30–45 min)
Align goals, constraints, deadlines, operating conditions.
Requirements capture
We gather inputs from engineering, production, and business stakeholders.
Technical concept & architecture
Hydraulic + electrical architecture, controller strategy, safety approach.
Calculations & simulation
Hydraulic sizing, thermal balance, dynamic checks (where applicable).
Engineering design package
Schematics, 3D routing support, BOM, interface logic, control algorithms.
Integration & commissioning (PNR)
On-site/remote startup, calibration, tuning, functional tests.
Support & iterations
Service tools, diagnostics, updates, documentation maintenance.

What we need from you

  • machine type + target application
  • basic performance expectations (speed, force, duty cycle)
  • available space / packaging constraints
  • preferred components (if any)
  • electrical supply / voltage / network (CAN, Ethernet)
  • timeline + budget range (optional)

Deliverables

  • Technical specification (SoW / TOS / Requirements doc)
  • Hydraulic schematics + component selection
  • Electrical schematics + IO list
  • Control software logic + HMI concept
  • BOM + supplier alternatives
  • Commissioning plan + test checklist

Safety & Predictability


We apply a preventive approach: failure scenarios, diagnostics levels, safe-mode logic, and clear service procedures — so the machine stays controllable even when something goes wrong.

  • FMEA-based failure scenarios
  • multi-level alerts (warning → limitation → stop)
  • service tool / diagnostics interface
  • logging for faster troubleshooting

Engagement models

Engineering Sprint


A fast, focused engagement to turn your concept into a clear, buildable plan.

  • Requirements clarification with key stakeholders
  • High-level system architecture (hydraulics + controls)
  • Core sizing & feasibility checks (flow/pressure, power, thermal assumptions)
  • Risk/trade-off notes (cost / complexity / lead times)
  • Clear deliverables list and next-step roadmap
Full System Development (End-to-End)

Complete development from specification to field-ready performance.

  • Detailed engineering: hydraulics, electrical, controls, HMI/UX
  • Component selection + baseline BOM (vendor-neutral)
  • Software development (PLC/ECU logic, CAN integration, diagnostics strategy)
  • Integration support during build (wiring/IO checks, sensor scaling, valve logic)
  • Testing, tuning, and commissioning support (on-site or remote)
Modernization & Reverse Engineering (Retrofit)

Bring existing machines back to life when OEM parts are obsolete or unavailable.

  • Replace discontinued controllers, sensors, and operator interfaces
  • CAN analysis/decoding (where feasible) + interface “translator” module if needed
  • Re-architecture for reliability and serviceability (logging, fault handling)
  • Documentation refresh: wiring, schematics, parameter sets, test procedure
  • Commissioning support to validate real-world operation
Let’s turn your idea into a working system

Describe your machine and priorities — we’ll propose a practical roadmap with deliverables
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